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Originally I was thinking that I would use my larger plastic template to cut out two identical pieces of suede, then glue them together with the plastic support piece in between. Then I figured it would be a lot of trouble to cut identical pieces and try to align them while I glued them together. That is why I just glued the plastic frame to the one suede outer piece first. This picture shows that I will be able to glue the first assembly to the suede material source then use the first assembly as a guide to cut out the final headband assembly. Note: it is important that before this step is performed that the screw mounting holes are punched through the first assembly. This picture doesn't show that step completed. |